Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of business oil filtration methods, has helped to considerably enhance the product high quality of chilly rolling sheets for its steel business client, by installing a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual flow expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a standard magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection performance was inadequate and significant problems were occurring with the quality of its finished products.
เกจวัดแรงกด is used inside the steel industry to help clean and strip the floor of the metal sheet of rolling dust through the use of an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing cold rolled steel than conventional cleansing processes, the instability of the chemicals can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a level of protection inside these circumstances, its effectiveness may be considerably decreased, leading to contamination removing between 30-40%. Despite the magnetic roller being installed, the alkaline solution was nonetheless heavily saturated with dust particles and was suffering from an unstable PH stage that combined were resulting in vital rusting through the course of leading to scratching of the ultimate product.
Filtramag+ presents nice particle extraction performance inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to make sure optimal effectivity of the ECL and simply having any magnetic filter or separator isn’t guaranteed to unravel the ferrous contamination downside. The efficiency of the filtration is dependent upon the magnetic material type, dimension of the magnet, magnetic strength and in addition the fluid flow dynamics. A low strength magnet or minimal exposure to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is important not only to make use of the correct product for the method in question, but the larger stage of resolution safety offers additional benefits, including prolonging the lifespan of the pump as well as a reduction in associated costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination on this application throughout the alkaline solution from 400mg/m2 to just 30mg/m2 by removing the nice dust particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic curler was not offering enough protection to the fluid on this software, and it highlights the significance of choosing the right methodology of magnetic safety. Due to the fine particles circulating throughout the alkaline solution, vital rusting was being created through the ECL process that was causing damage to the metal sheet. We beneficial Filtramag+, a highly efficient magnetic filtration system to our consumer as its capacity to remove even the finest particles from fluids would considerably improve the issues that the business was going through. By installing the Filtramag+, our shopper was instantly supplied greater levels of protection against the harm that had been being brought on by the contaminated answer. We work regularly with Eclipse Magnetics high-performance merchandise and at all times see vital, positive results soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective for use with materials that have lower magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow technology making certain that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single cross via the filter.
As a results of the set up, the company is not suffering from broken completed components, has decreased its scrappage and waste, in addition to prolonging the lifetime of the pump.
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