เกจวัดแรงดัน10bar has declared 2022 the “International Year of Glass”. This puts even more focus on manufacturing situations within the energy-intensive glass business, and environment friendly technologies along the complete value chain are particularly in demand. Vacuum know-how additionally has a significant influence on sustainability in glass manufacturing – as a result of secure vacuum is needed in lots of processes. Atlas Copco makes a speciality of offering energy-efficient, intelligent, and sustainable vacuum solutions to manufacturers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ collection of vacuum pumps are a variety of extremely environment friendly, intelligent vacuum pumps with Variable Speed Drive (VSD) expertise.
Individual glass packaging for bottling companies
Noelle + von Campe produces particular person glass packaging for bottling corporations. The individualized bottles and jars are given their shape and the ultimate touch using vacuum know-how. The final contact contains including a customer’s emblem or identify. When shaping the glass, higher embossing of the logo or any lettering is achieved if the trapped air between the glass mold and the actual glass has been eliminated as best as attainable. With an output of 650 million jars per yr, the best vacuum system is a crucial element for the effectivity of the complete plant for Noelle + von Campe. Atlas Copco, with its application experience and expertise in supplying vacuum pumps to the glass industry, knows the exact requirements of the market. They have a protracted historical past in partnering with glass manufacturers. Their solutions and installations are made to measure for each individual customer. This was one of the causes Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy financial savings with Variable Speed Drive (VSD) expertise
The use of vacuum technology alone saves a lot of power: the identical manufacturing outcome is also achieved with compressed air however would consume extra vitality. With its innovative motor concept for glass manufacturing, the Atlas Copco GHS VSD+ sequence is considered one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable pace management, the screw pumps may be adapted exactly and rapidly to the respective vacuum requirement. Variable velocity and the set point management provides optimum vacuum levels. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved round 27% in energy costs.
Increased stability within the vacuum supply
The decreased power consumption isn’t the one advantage of the GHS VSD+ vacuum solution. The whole vacuum provide at Noelle + von Campe is now more secure than earlier than. „When เกจวัดแรงดันราคา change instruments or adapt our processes, for example, the new central vacuum system continues to reliably supply our entire production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important issue for us, as a result of the dependable, uninterrupted vacuum supply in flip has a direct impact on the quality of our end merchandise. And when it comes to the standard of our jars and bottles, neither we nor our clients make any compromises“, Timo Scherf emphasizes.
Significantly quicker amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, additional cost reductions are generated by the ES central control: „The intelligent system coordinates the utilization of the vacuum pumps with each other – this saves even more costs, also for upkeep and electricity. A big benefit: the customers also achieve considerably sooner amortization“. The ES16 central controller can monitor and control a number of GHS VSD+ vacuum pumps simultaneously. The good control system balances and optimizes the performance of all machines, reducing the overall vitality consumption. Compared to competitor products, the intervals between maintenance are additionally longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the fact that the pumps are equipped in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump series thus put the finishing touches not only to the products but in addition to the manufacturing process. This is where Atlas Copco’s intensive expertise in working with glass producers pays off. That is why Atlas Copco additionally customized the piping of the vacuum pumps. Atlas Copco is thus, as it had been, a one-stop store for glass manufacturers – from the pump to the connection systems. And so, on steadiness, Noelle + von Campe gets more for less: extra vacuum, extra control and extra stability for less vitality consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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