Northern Ireland Water is using Samotics’ AI-driven SAM4 system across its submerged pump property.
After SAM4 detected a creating fault in this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water staff found that the claw connecting the pump to the discharge piping was hanging on with only one out of eight bolts.
Initially, the water and sewage services firm selected Samotics to offer continuous insight into the health, efficiency and vitality efficiency of its sewage pumps as a part of a pilot. But after early successes in this system, Northern Ireland Water now plans to roll out the SAM4 system to additional sites to additional discover all its capabilities throughout a variety of pump types and processes.
Ensuring the well being of submerged pumps is significant to keep away from expensive, disruptive repairs and forestall damaging pollution events. But the distant areas of the assets can make it onerous to accumulate high-quality, high-frequency information. SAM4 analyses the current and voltage indicators of electric-driven motor systems using a way known as electrical signature evaluation (ESA). Sensors are put in within the motor control cupboard, rather than on the pump itself, enabling dependable, distant seize of asset well being data. The system permits Northern Ireland Water to detect over 90% of creating failures up to five months upfront.
In the months following installation, Samotics detected growing faults in two pumps that could have resulted in the full failure of these assets. Through early intervention, Northern Ireland Water successfully resolved points and prevented estimated direct harm to the pumps of over £44,000. Northern Ireland Water additionally minimised the risk of potential pollution occasions and their important environmental impression.
“We selected Samotics and its SAM4 know-how as it’s simple to install the hardware in our present MCC panels, and since the SAM4 dashboard offers us with a lot of helpful information,” said Paul Foley, M&E area supervisor at Northern Ireland Water. “For instance, SAM4 dropped at my consideration issues with certainly one of our submersible pumps located in a busy workplace carpark. This perception helped me to plan crews, issue notifications and permits, in addition to organise a 25-ton crane, which allowed us to lift and inspect the pump at the most optimal time, minimising downtime and sustaining pump resilience.”
Samotics can additionally be enabling Northern Ireland Water to track pump efficiency and efficiency in assist of its zero carbon technique. Using เครื่องมือวัดความดัน -time pump performance curve and power monitor, Northern Ireland Water can determine targeted interventions that enhance power effectivity with a demonstrable return on funding. This contains optimising operational processes to replicate efficiency requirements and changing pumps with more efficient or applicable models to comprehend cost-savings.
“SAM4 allowed me to construct a CAPEX business case utilizing precise pump knowledge,” mentioned Foley. “This helped us choose more appropriate, energy-efficient pumps at our downside website.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” mentioned Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the team can now concentrate on utilising real-time, data-driven insights to anticipate faults, enhance efficiency and cut back carbon emissions of submerged pumps, enabling long-term reliability and effectivity of its critical infrastructure.”
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