Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration systems, has helped to significantly enhance the product high quality of cold rolling sheets for its metal business shopper, by putting in a FiltraMag+ from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral dual flow know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a standard magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the gathering performance was insufficient and vital problems were occurring with the quality of its finished merchandise.
An ECL is used throughout the steel business to assist clear and strip the surface of the metal sheet of rolling mud by utilizing an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleansing cold rolled steel than typical cleansing processes, the instability of the chemical substances can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of protection within these circumstances, its effectiveness could be significantly reduced, leading to contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline answer was nonetheless heavily saturated with dust particles and was affected by an unstable PH stage that combined have been resulting in important rusting through the process resulting in scratching of the final product.
Filtramag+ provides fantastic particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to ensure optimum effectivity of the ECL and easily having any magnetic filter or separator isn’t assured to resolve the ferrous contamination downside. The efficiency of the filtration is determined by the magnetic materials kind, dimension of the magnet, magnetic energy and also the fluid move dynamics. A low energy magnet or minimal publicity to the fluid won’t perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is essential not solely to use the right product for the process in query, however the greater stage of solution safety offers extra advantages, together with prolonging the lifespan of the pump as well as a discount in associated costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, reduced contamination in this utility inside the alkaline answer from 400mg/m2 to only 30mg/m2 by eradicating the fine mud particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic roller was not providing enough safety to the fluid in this utility, and it highlights the significance of selecting the proper method of magnetic protection. Due to the fine particles circulating inside the alkaline resolution, important rusting was being created in the course of the ECL course of that was causing damage to the metal sheet. We beneficial Filtramag+, a highly effective magnetic filtration system to our consumer as its capability to take away even the finest particles from fluids would significantly improve the issues that the business was facing. By putting in the Filtramag+, our shopper was instantly provided greater levels of protection against the harm that were being attributable to the contaminated answer. We work regularly with Eclipse Magnetics high-performance products and always see significant, optimistic results soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective for use with materials that have decrease magnetic permeability similar to cast iron and tungsten carbide. เกจวัดแรงดันปั๊มลม is designed for harsh chemical wash techniques, with its dual-flow technology guaranteeing that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single pass by way of the filter.
As a result of the installation, the corporate is now not suffering from broken finished components, has reduced its scrappage and waste, in addition to prolonging the life of the pump.
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