The UN has declared 2022 the “International Year of Glass”. This places much more give attention to manufacturing conditions in the energy-intensive glass trade, and environment friendly technologies alongside the entire worth chain are notably in demand. Vacuum technology additionally has a serious influence on sustainability in glass production – because steady vacuum is needed in lots of processes. Atlas Copco specializes in offering energy-efficient, intelligent, and sustainable vacuum options to manufacturers worldwide. They have equipped the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ sequence of vacuum pumps are a range of highly environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling corporations
Noelle + von Campe produces individual glass packaging for bottling corporations. The individualized bottles and jars are given their shape and the final contact utilizing vacuum expertise. The ultimate contact contains including a customer’s logo or name. When shaping the glass, higher embossing of the logo or any lettering is achieved if the trapped air between the glass mold and the actual glass has been removed as greatest as possible. With an output of 650 million jars per year, the right vacuum system is a vital component for the effectivity of the complete plant for Noelle + von Campe. Atlas Copco, with its software expertise and experience in supplying vacuum pumps to the glass business, is aware of the precise requirements of the market. They have an extended historical past in partnering with glass manufacturers. Their options and installations are made to measure for each individual buyer. This was one of the causes Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their production facility.
Energy savings with Variable Speed Drive (VSD) expertise
The use of vacuum technology alone saves plenty of power: the same production outcome is also achieved with compressed air but would devour extra power. With its revolutionary motor concept for glass production, the Atlas Copco GHS VSD+ collection is one of the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable pace management, the screw pumps could be tailored exactly and rapidly to the respective vacuum requirement. Variable pace and the set level control offers optimum vacuum ranges. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in energy prices.
Increased stability within the vacuum supply
The reduced vitality consumption isn’t the only benefit of the GHS VSD+ vacuum solution. The whole vacuum supply at Noelle + von Campe is now extra steady than before. „When we modify tools or adapt our processes, for instance, the model new central vacuum system continues to reliably supply our entire production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important issue for us, as a outcome of the reliable, uninterrupted vacuum supply in turn has a direct effect on the quality of our end merchandise. And in phrases of the standard of our jars and bottles, neither we nor our clients make any compromises“, Timo Scherf emphasizes.
Significantly quicker amortization
According to Atlas Copco sales engineer Oliver Heitjohann, further price reductions are generated by the ES central management: „The clever system coordinates the utilization of the vacuum pumps with each other – this protects even more prices, also for maintenance and electrical energy. A massive benefit: the shoppers additionally achieve considerably faster amortization“. The ES16 central controller can monitor and control a number of GHS VSD+ vacuum pumps simultaneously. The good management system balances and optimizes the performance of all machines, lowering the general energy consumption. Compared to competitor products, the intervals between upkeep are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the fact that the pumps are supplied in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump sequence thus put the finishing touches not only to the products but also to the production process. pressure gauge หน้าปัด 2 นิ้ว is the place Atlas Copco’s intensive experience in working with glass manufacturers pays off. That is why Atlas Copco additionally customized the piping of the vacuum pumps. Atlas Copco is thus, because it were, a one-stop shop for glass manufacturers – from the pump to the connection techniques. And so, on stability, Noelle + von Campe gets extra for less: extra vacuum, more control and extra stability for less power consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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