SEEPEX 4.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will probably be presenting the next generation of pumps. The business chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main trade honest for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as soon as once more demonstrates its market management in the area of intelligent and progressive solutions.
The same applies to the other trade fair displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be participating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the one certainly one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital services and products with ambition and keenness. The pump manufacturer combines its digital options with the traditional pump business to give its clients extra time for the necessities, scale back prices and simplify processes.
At the world fair for environmental applied sciences on the end of May, worldwide commerce visitors will experience the premiere of a totally automated resolution with integrated Industry four.0 options. The present premium model range SCT AutoAdjust presents revolutionary innovations within the area of progressive cavity pumps. Wrenches and so on. are actually a thing of the previous in relation to upkeep. One click from a remote location and the stator is again in top shape. The range, which was developed on the premise of customer requirements, makes upkeep work a lot easier and subsequently helps to save time and costs. Retensioning ensures constant pumping capacity and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is increased and maintenance instances are lowered to a minimum – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are additionally significantly lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that upkeep can be easily carried out by one particular person. Suction or stress lines now not have to be removed. With an built-in retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the move rate is reduced due to put on and tear. The latest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the necessity for any special instruments. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the control room by way of analogue signal traces or digitally by way of numerous fieldbus methods. Quick entry on website on the pump can be achieved via a management panel or through Bluetooth utilizing an app for Android and Apple tablets which would possibly be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, services and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows focused evaluations and analyses that can be utilized for process optimization. All collected knowledge is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service present feedback on wear and tear or point out that spare parts are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the working and maintenance directions based mostly on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical knowledge to allow predictive maintenance forecasting and identification of irregular situations. By combining different sensor information, guidelines may be created to trigger alarms. For instance, a reduced move fee at increased pump speed in comparability with the pump’s particular person calibration curve would indicate pump wear. This signifies that if unintentional course of changes are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump data also allows SEEPEX to make extra correct life cycle predictions for every pump type based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its personalized system resolution that mixes the advantages of two pump technologies to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs can be conveyed up to a thousand meters to its vacation spot using pulses of compressed air in the pipes. For disposal firms, this various to traditional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. เกจวัดแรงดัน of progressive cavity pump, extra polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system answer comes in the type of a bundle unit, which contains the pump, the devoted management logic, as nicely as the polymer and, if desired, the compressed air elements. This pump can be connected to the Connected Services of SEEPEX as an expansion.
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