SEEPEX four.0 will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will in all probability be presenting the subsequent era of pumps. The business chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the main trade fair for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). digital pressure gauge for progressive cavity pumps, pump systems and Digital Solutions once again demonstrates its market leadership in the area of intelligent and progressive options.
The similar applies to the other commerce honest displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the one certainly one of its sort on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently growing its digital products and services with ambition and fervour. The pump manufacturer combines its digital solutions with the standard pump enterprise to offer its prospects more time for the necessities, cut back costs and simplify processes.
At the world truthful for environmental applied sciences on the finish of May, international trade guests will experience the premiere of a fully automated resolution with integrated Industry options. The present premium model vary SCT AutoAdjust presents revolutionary improvements within the space of progressive cavity pumps. Wrenches and so forth. at the second are a thing of the previous in terms of upkeep. One click from a distant location and the stator is again in top form. The range, which was developed on the idea of customer requirements, makes maintenance work a lot simpler and subsequently helps to keep away from wasting time and costs. Retensioning ensures constant pumping capacity and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is increased and maintenance instances are lowered to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are additionally considerably decreased. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that upkeep could be simply performed by one person. Suction or pressure strains now not need to be removed. With an built-in retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the move price is decreased due to put on and tear. The newest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the necessity for any particular instruments. The new SCT AutoAdjust generation allows the stator to be retensioned either conveniently from the control room via analogue signal lines or digitally through varied fieldbus systems. Quick access on web site on the pump could be achieved via a control panel or via Bluetooth using an app for Android and Apple tablets which would possibly be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, companies and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables focused evaluations and analyses that can be utilized for course of optimization. All collected knowledge is saved reliably and securely in the cloud. The real-time information from the monitoring service present suggestions on put on and tear or indicate that spare elements are due for reordering quickly. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the operating and upkeep directions primarily based on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical data to enable predictive maintenance forecasting and identification of abnormal circumstances. By combining different sensor information, guidelines could be created to set off alarms. For instance, a decreased flow price at increased pump pace compared to the pump’s particular person calibration curve would point out pump put on. This means that if unintentional course of adjustments are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump information additionally allows SEEPEX to make extra correct life cycle predictions for every pump type based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system resolution that combines the advantages of two pump applied sciences to move highly dewatered sludge over long distances in a very energy-efficient manner. Sewage sludge compressed into plugs could be conveyed up to 1000 meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal corporations, this alternative to traditional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The innovative combination of progressive cavity pump, extra polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system answer comes in the form of a package deal unit, which incorporates the pump, the dedicated control logic, as well as the polymer and, if desired, the compressed air parts. This pump can also be related to the Connected Services of SEEPEX as an expansion.

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